We offer our customers a one stop shop solution for precision sheet metal. We have developed a proven system that allows us to expertly and efficiently service our customers with both Prototyping and Production services.
With a company emphasis on ESI (Early Supplier Involvement), our engineers are available at the “Conceptual Level” to assist our customer’s engineers and design groups. Through ESI, our wealth of practical knowledge becomes a valuable tool as we assist our customers in DFM (Design for Manufacturability), cost reduction & repeatability at production levels.
We then offer a Rapid Prototype manufacturing program that fast tracks our customers through the prototype process. In this way, we assist our customers in being first to market with their new products and technologies.
Once our customers are ready to market a proven product or technology, we offer a variety of production solutions to meet their growing demands. From spot buys for smaller production volumes to Just In Time manufacturing to Consigned Inventory Programs as well as Kan Ban and Kitting Programs for larger volume products. We also offer manufacturing options in low cost regions for those who wish to pursue overseas manufacturing.
Facilities, Programming & Engineering support:
11 (3-D) Metalsoft Programming stations available
Direct DNC down loading to our punching centers
CAD files accepted:
- dwg AutoCAD drawing
- sldSolidworks
- prt Pro-E and Cadkey
- dxf CAD standard format
- iges CAD standard format
- sat CAD standard format
- step CAD standard format
Graphics file formats – used to produce silkscreen artwork:
- ai Adobe Illustrator
- cdr Corel Draw
SHEAR
- Amada 6′ 1/4″ shear NC control
- Roper Whitney – 12 gauge shear
- Roper Whitney – 16 gauge notcher
PUNCH
- Computer assisted programming systems (11 each)
- Trumpf 500 120.00X by 63.000Y 21 Multi Tool
- Trumpf 185 (2) 55.00X by 40.000Y 16
- Amada King Pega 345 (2) 50.00X by 40.000Y 58
- Amada 357 72.00X by 50.000Y 58
- Strippit 750 Super 72.00X by 30.000Y 1
- OBI 25 Ton Punch Press
- OBI 10 Ton Punch Press
- OBI 5 Ton Punch Press
LASER
- TrumpfLaserCat 2503E 98.00X by 50.000Y
- 2600 Watt Turbo Laser with Pallet Changer
FORM – LENGTH TONNAGE
- Amada Fine Bender 10′ 110 with 5 axis CNC back gauging
- Amada RG -125 10′ 125 with 5 axis CNC back gauging
- Amada RG 100 10′ 100 with 3 1/2 axis CNC back gauging
- Amada RG 80-S (3) 6′ 80 with 3 1/2 axis CNC back gauging
- Amada RG 35-S 4′ 35 with 3 1/2 axis CNC back gauging
- TrumpfTrumaBend V50 (2) 4′ 50 6 Axis
- TrumpfTrumabend V130 10′ 130 8 Axis
- Diacro 8′ 35 with dial back gauging
MACHINING
- 1 Haas VF-2 CNC Milling Machines
- 1 Matsura MC660V CNC Milling Machine
- 2 Matsura MC500V CNC Milling Machine
- 9 Bridgeport Series “1” Milling Machines
- 2 Moriseeiki SL-1 CNC lathes
- 1 Moriseeiki MS-850 lathe
- 3 Hardinge HC Chuckers with complete accessory tooling and support equipment
- 1 Hardinge Tool Room lathe
- 2 Clausing Drill Presses
- 3 Walker Turner Drill Presses
- 4 Delta Drill Presses
- Mobil FlexArm for drilling and tapping (frames)
- Complete accessory tooling and support equipment
PROTOTYPE
- (A separate, fully staffed, fully equipped prototype area) Wysong 10 gauge shear
- Strippit 750 Super
- Boschert 1/4″ corner notcher
- Amada RG 35-s Press Brake with 3 1/2 axis CNC back gauging
HARDWARE
- Haeger Press HP 6-B
- Haeger Press HP 6-B with auto feed
- Autosert 4s 7.5
GRAIN AND SAW
- REM 36″ Grainer
- Burlington 24″ Grainer
- Samco 10′ Stroke Sander ( 6 each)
- Burrking 2′ Belt Sander
- Kalamazoo Semi-Automatic Cold Saw
- DoAll 36″ Band Saw
- DoAll 24″ Band Saw
- Everett 20″ Cutoff Saw
- #8 Mirror Polishing Equipment
WELD
- TIG (12 each)
- MIG
- Oxy Acetylene
- Propane
- Soldering
- Steel Spot welder
- 200 KVA Aluminum Spotwelder
ASSEMBLY
- In-house mechanical assembly and testing
- In-house electrical/electronic assembly and testing
INSPECTION
- MetalsoftFabrivision Optical Inspection System (Fully integrated and automated flat pattern inspection system)
- Surface Plates (48 x 72) & (36 x 48)
- Height Gages (18″) – (24″) – (40″)
- All inspection devices are calibrated and traceable to N.I.S.T.
LOCAL DELIVERY – Silicon Valley
- 4 – Fully Enclosed Trucks (Radio Dispatched)